KX Motorcycle. Service Manual. All rights reserved. No parts of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or. Below are two pdf’s of OEM service manuals for the Kawasaki KX & KX covering years 99, 00, 01, 02, 03, 04, 05, 06, & Make sure you check out my. KX Kawasaki. KX Motorcycle. Service Manual This manual is designed primarily for use by trained mechanics in a property equipped shop. However.

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Tighten the two clamp bolts alternately two times to ensure even tightening torque.

Kawasaki KX Owners Manuals

Front Brake Reservoir 2. Make sure about 16 mm 0. How To Use This Manual Chain Slipper Wear Inspection WARNING To avoid burns, do not remove the radiator 20 or try to inspect the coolant level or change the coolant when the engine is still hot. Front Wheel Installation Notes If only a piston is replaced, the clearance may exceed the standard slightly.

Great only place i could fine this manual in paper form p d 1 Cylinder Head Warp Inspection Units Of Length Water Pump Cover 2500 Increasing the float height lowers the fuel level and decreasing the float height raises the fuel level. Apply high temperature grease. KXR7F If the gap is incorrect, adjust it see this chapter.


Lubricate the drive chain if it appears dry. If the fuel level is incorrect, inspect the rest of the carbu- retor before correcting it. Idle Speed Inspection Rear Brake Caliper Pickup Coil Inspection Apply a non-permanent locking agent to the threads.

Kawasaki KX250 Manuals

To facilitate actual operations, notes, illustra- tions, photographs, cautions, and detailed descriptions have been included in each chapter wherever necessary. If there are notches worn into the splines, replace the clutch hub.

Overall Width mm Water Pump Cover Removal Guide Bush Inspection Shift Fork Bending Sounds like the engine became seized. Rear Wheel Removal Since the ball bearings are made to extremely close toler- ances, the wear must be judged by feel rather than mea- surement.

Rear Master Cylinder Installation Notes Nigel October 30, 8: Page of Go. Clutch Hub Spline Tnspection Units Of Volume Stem, Stem Bearing Installation April 3, 1: Page Loosen the upper [A], and lower [B] fork clamp bolts. Also, the throttle valve may not open fully at full throttle.


Stem, Stem Bearing Removal Oil Seal Installation Lever Play Adjustment If there are obstructions to air flow, remove them. External Shift Mechanism Relnoval Master Cylinder Inspection visual Inspection Drive Chain Wear Inspection Wheelbase 1 mm Front Brake Master Cylinder kxr1 Only A dirty or improperly oiled element can diminish engine performance, cause spark plug fouling, and could affect long term durability of the engine.

Kawasaki KX Owners Manuals – Motorcycle Owners Manuals |

Brett May 16, 1: The standard piston-to-cylinder clearance must be adhered to whenever the cylinder is replaced. Chain Guide Wear Inspection Set the sublever leftaligning its hook portion [C] with the pin [D] of the subexhaust valve.

Run the main harness under the frame. Drive Chain Slack Adjustment Torque – Rear Sprocket Nuts: Ignition Coil Removal